Tuofaのエンジニアたちによるフレーム検出器の設計強化

Tuofa helped EFD in refining design concepts and assembly specifications to enable the production of CNC custom components.

flame detector application 1

About the Project

In vertical sectors such as manufacturing, oil and gas, and mining, increasing safety awareness is driving the growth of the flame detector market.

EFD is from Korea, a manufacturer and exporter specializing in optical flame detectors. The parts they require is used for fire detection and is suitable for industrial and military environments, flammable material storage warehouses, the pharmaceutical industry, as well as oil and gas exploration, production, storage, and unloading applications.

Korea
Industry 産業機械
Product Used in industrial, military, pharmaceutical, and oil & gas exploration, production, and storage environments, serving the purpose of fire detection
材料 SS316L
Manufacturing Processes CNC turning, CNC machining
Surface Treatment Electrolytic polishing

The Challenges

From the initial drawings to mass production, we needed to overcome many challenges. The optical flame detector is an assembly composed of multiple metal and optical components. Each part requires strict tolerance control and compliance with industry standards. Throughout the process, we must ensure seamless integration of the entire system while maintaining both quality and cost efficiency.

We first sent samples to EFD for testing. After inspection, the customer reported two issues:

  • When assembling the threaded washer with the internal thread of the housing, there was a noticeable gap at the bottom, which affected the installation of the sapphire windows.
  • A gap was found between the housing base and the 2-M20x1.5 cable entry, which affected the insertion depth of the cable connector.

The Solution

With decades of CNC machining experience, a mature engineering team and advanced technology, we have successfully solved these challenges through the following measures.

We actively communicated with customers and solved many problems from design to production process. In this project, we adhered to the attitude of responsibility to customers and products, and fulfilled the customer’s requirement for 1000 units.

custom part

Looking Ahead

EFD noted that the flame detector market is expanding due to heightened safety awareness, leading to increased production demands. They expressed satisfaction with our end-to-end CNC custom services and expressed strong anticipation for future collaboration. To meet these needs, we will continuously enhance our customized machining capabilities in industrial machinery, ensuring superior processing services and the delivery of high-quality products.

More Success Stories

Tuofaは、EFDがCNCカスタム部品の生産を実現できるよう、設計コンセプトと組み立て仕様の洗練を支援しました。プロジェクト概要:製造業、石油・ガス業、鉱業などの垂直業界では、安全意識の高まりがフレーム検出器市場の成長を牽引しています。EFDは韓国に拠点を置く、光学式フレーム検出器を専門とするメーカー兼輸出業者です。同社が必要とする部品は…

カスタム部品
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2D CAD図面と3D CADモデルをSTEP、IGES、DWG、PDF、STLなど任意の形式で添付してください。複数のファイルがある場合は、ZIPまたはRARに圧縮してください。または、見積依頼をメールで送信してください。 andylu@tuofa-machining.com.

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